Paint automation is a way to improve the overall quality of a product, while cutting costs. It can significantly reduce the amount of paint used, since a robot doesn’t get tired or distracted. This can be particularly helpful in manufacturing plants where labor is scarce. In addition to increasing throughput, automation can help reduce waste.
One of the most important parts of an automation paint process is consistency. A robot must be able to apply an even coat of paint on every part. Different paint colors require different pressures and flow rates. Therefore, it is important to control the flow rate of paint for each color. To ensure consistency, an automated paint system must be able to adjust the flow rate.
The paint process automation market is segmented by vertical, type, and purpose. Among these segments, the exterior segment dominated the market in 2020. It is also expected to gain market share during the forecast period. Automation paint systems can be customized to fit the specific needs of different industries. It is crucial to have a long-term plan for maximizing the benefits of automation.
Automated paint robots are becoming increasingly sophisticated and versatile. They can paint parts that are difficult to access by humans. They can also coat parts with curved or angular surfaces. The robotic arms of painting robots can move with great precision and are repeatable. They are also safer. In recent years, the prices of industrial paint robots have dropped to affordable levels.
In addition to improving productivity, automation paint systems can also reduce waste. In traditional powder coating operations, excess paint can leave up to 50% of parts unfinished. Reducing this amount by half can save up to $1 million in a year. By eliminating this waste, automation paint systems can speed up the payback time of your investment.
Automated paint robots can be controlled by a smartphone app or iPad. They are more consistent than human labor and can apply almost any paint or flooring. These robots are safe to operate and can be programmed to complete a task faster. This saves both time and materials. If you’re looking for a way to automate your painting, automation paint robots may be a great choice for your business.
Automated paint robots are increasingly capable of controlling spray parameters. Some paint robots can work in explosive environments, and others are designed for non-explosive environments. In fact, some are self-contained, meaning they don’t need to be installed in dangerous areas. The National Fire Protection Association has specific codes for explosion proof environments.